Arduino Meets Lego: The Ultimate DIY Robotics Project

Cyrus Tabrizi, 8/29/13
      Once you have the dimensions of all your parts, you need to figure out the layout of your remote. This includes not only the position of all the parts, but their orientation as well. At this stage, you don’t need to figure out exactly how the parts will be spaced out. Instead, it’s more critical that you figure out a design that will fit your needs and wants. In doing so, though, you still need to consider how the enclosure will come together, including where each part will go and what will keep them together (its a bit like a puzzle, but its fun!). You will also need to consider how you want to mount all the parts—you don’t need to figure out all the details now (like the diameter those holes need to be if you’re using nuts and bolts) but you should decide whether you want your parts to snap or press into place (most of mine do) or if you’re okay with hot-gluing them to each other or using some other adhesive or fastener.

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      While thinking about how to put the enclosure together, you should also be thinking about how to take it apart. This will depend on why you’re building the remote in the first place, but you need to think about the components inside the remote that you may want access to later on, and what type of access it is you want: or you okay with taking apart part of your remote just to reprogram it? What will you do if some wires disconnect or you need to replace a bad part? For my remote, I made it so that the back of the remote left the Arduino's top face completely exposed—this may be bad in the long run protection-wise, but the access it gave me to the ports was critical to my improvement of the remote and will allow for other capabilities to be added later on without the need for taking the whole thing apart (although I still do that occasionally just for the fun of it) (and yes, you most certainly can design a removable panel that gives you both access AND protection—I just didn’t get around to it).
      Lastly, but not least importantly, you need to think about wiring. Yes. Wiring. In larger remotes, you don’t really need to, but in smaller remotes like mine, where there’s not a lot of leeway between the Arduino and the components, you need to think about how everything will fit or if you need to have access holes here and there (I sure did), or you might find later that its extremely difficult to put together. EXTREMELY DIFFICULT. Everything in my version fits (albeit just barely) and I don’t want to discourage you from pushing the boundaries of enclosure-design, but take it from me: it’s much better to account for things before you’ve built them than afterwards (unless, of course, you’re open to building them again).